Unlike traditional sensor-based counting machines, our system utilizes a high-resolution industrial camera combined with advanced AI image processing algorithms to achieve extremely precise identification, verification, and counting of granular materials.

Whether you are handling fragile gummies, irregularly shaped tablets, mixed-color seeds, or tiny chemical reagents, this machine delivers sub-millimeter accuracy and complete data traceability.

It is an ideal solution for the pharmaceutical, food, agricultural, and chemical industries where zero-error counting and strict quality control are essential.

GMP; pharmaceutical manufacturing; food-grade production; industrial automation; factory equipment.

Traditional photoelectric sensors struggle with transparent, sticky, or irregularly shaped items. Our Vision Counting System solves these challenges effortlessly.

1. Unmatched Accuracy for Complex Shapes
Standard counters often miscount overlapping or irregular items. Our AI-driven image recognition analyzes the shape, size, and color of every single particle in real-time.
Perfect for: Irregular tablets, broken fragments, sticky gummies, transparent soft gels, and multi-colored seeds.
Result: Achieves counting accuracy of ±1%, virtually eliminating overfills and underfills.

2. Full Data Traceability & Quality Control
In regulated industries like pharmaceuticals, knowing exactly what was counted is crucial.
Data Logging: Every count operation is recorded with timestamp, batch number, and count result.
Image Archive: Optional feature to save images of rejected or counted batches for audit trails.
QC Integration: Easily integrates with MES/ERP systems for seamless production monitoring.

3. Hygienic & Easy-to-Clean Design
Designed with GMP compliance in mind:
Removable Components: The vibrating bowl, hopper, and conveyor belts are fully detachable for rapid cleaning and sterilization.
Stainless Steel Construction: All contact parts made from 304/316 Stainless Steel.
Visual Monitoring: Transparent guards allow operators to visually verify the counting process at all times.

4. Intelligent User Interface
Equipped with a large color touch screen HMI:
Real-Time Visualization: See the live camera feed and counting status.
Self-Diagnosis: Automatic alerts for low material, jammed bottles, or camera obstruction.
Multi-Language Support: Easy operation for global teams.

The Vision Counting Machine is transforming quality control across multiple sectors:

• Pharmaceuticals: Counting irregular tablets, controlled substances and fragile coated pills. Ensures strict dosage compliance.
• Nutraceuticals & Candy: Perfect for gummy bears, jelly beans, chocolate drops, and sticky supplements that jam traditional sensors.
• Agriculture: High-precision counting of seeds (corn, soybean, vegetable seeds) for premium packaging.
• Chemicals & Reagents: Accurate proportioning of catalyst pellets, plastic resins, and hazardous granules without human error.
• Hardware & Electronics: Counting small screws, nuts, beads, and electronic components where exact quantity is critical.

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