Pre-filled Syringe Filling and Sealing Machine

Pre-filled Syringe Filling and Sealing Machine

Looking for reliable downstream equipment for your pre-filled syringe filling and sealing line? The SED-70XJJ-K Pre-filled Syringe Plunger Rod Assembly Machine is an advanced, high-efficiency automated packaging solution designed specifically for precision plunger rod insertion (screwing). Built with AISI stainless steel and driven by servo motors, it ensures stable, interference-free operation. Whether you process BD, BG, SCHOTT, or other standard SCF (Pre-filled Syringes), this machine guarantees seamless compatibility. Featuring a modular design with an integrated automatic de-nesting and feeding system, it effortlessly operates as a standalone unit or connects directly to your existing filling lines, significantly reducing labor and downtime.
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Description

Hangzhou Shengde Machinery Co., Ltd. is one of the most professional manufacturers and suppliers of pre-filled syringe filling and sealing machine in China. Welcome to wholesale customized pre-filled syringe filling and sealing machine at competitive price from our factory. Contact us for cheap products and discount information.

 

 

Products Description

Looking for reliable downstream equipment for your pre-filled syringe filling and sealing line?


The SED-70XJJ-K Pre-filled Syringe Plunger Rod Assembly Machine is an advanced, high-efficiency automated packaging solution designed specifically for precision plunger rod insertion (screwing).


Built with AISI stainless steel and driven by servo motors, it ensures stable, interference-free operation. Whether you process BD, BG, SCHOTT, or other standard SCF (Pre-filled Syringes), this machine guarantees seamless compatibility. Featuring a modular design with an integrated automatic de-nesting and feeding system, it effortlessly operates as a standalone unit or connects directly to your existing filling lines, significantly reducing labor and downtime.

 

Key Features & Advantages
 

Automated Feeding Solutions

 

Comes standard with a vibratory bowl for automatic plunger rod feeding. An external centrifugal bowl feeder can be customized to accommodate larger production volumes and further reduce manual intervention.

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Broad Compatibility

 

Perfectly suited for major global brands including BD, BG, and SCHOTT, as well as standard domestic SCF syringes. We also offer customization for unique syringe designs.

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Premium GMP-Compliant Build

All surface materials are constructed from AISI 304 stainless steel, ensuring strict hygiene and durability.

Precision Control System

Utilizes internationally renowned electrical components. All synchronous actions are controlled by advanced servo motors, ensuring reliable, smooth, and interference-free automatic rod screwing.

Smart HMI & PLC Integration

The system is governed by a PLC with a user-friendly Human-Machine Interface (HMI). It provides real-time monitoring of all workstations and features automatic alarms that instantly display fault locations for quick troubleshooting.

 

Flexible Modular Design

Highly scalable and easy to position. You can use the SED-70XJJ-K Pre-filled Syringe Plunger Rod Assembly Machine independently or integrate it seamlessly into automated production lines.

 

Products Specification

 

Model SED-70XJJ-K

Applicable packaging materials

glass syringe, plastic syringe

Applicable Syringe Specifications

1,2.25,3,5,10ml (compatible according to customization)

Number of rotary rod stations

1 stick

production capacity

50-70 pcs/ min

total power

2 KW

Voltage

3 80V / 220V 50-60Hz

compressed air

0.55-0.75Mpa 15L/S

Dimensions

L 1138 × W 838 × H1 80 0mm

equipment weight

300KG

 

How the SED-70XJJ-K automates your workflow

 

 
Syringe Feeding

Pre-filled syringes are automatically fed into the system

(includes an automatic de-nesting feeding machine).

 
Rod Sorting & Delivery

Plunger rods are aligned and delivered via the automated vibratory (or centrifugal) bowl.

 
Servo-Driven Assembly

At the 1 designated workstation, servo motors precisely screw the plunger rod into the syringe stopper.

 
Smart Detection & Output

The PLC system continuously monitors the process, instantly alerting operators to any faults, and outputs the finished product.

 
 

Applicable Packaging Materials

 

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Glass syringes
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Plastic syringes
Frequently Asked Questions (FAQ)
 
 

Can this equipment handle different brands and sizes of syringes on the same machine?

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Yes. The machine is designed to be highly compatible with major industry standards (BD, BG, SCHOTT). It handles both glass and plastic syringes ranging from 0.5 ml to 10 ml. Customization is available to ensure perfect compatibility with your specific packaging.

Does this machine require manual feeding of the syringes and plunger rods?

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No. The equipment features high automation. It includes an automatic de-nesting feeding machine for the syringes. For the plunger rods, it uses a vibratory bowl for automatic feeding, with an option to upgrade to an external centrifugal bowl for higher capacity.

Is it possible to integrate this unit with our current Pre-filled Syringe Filling and Sealing Machine?

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Absolutely. The machine features a modular design. It can function perfectly as a standalone machine or be linked inline with your existing filling and sealing equipment to form a complete, continuous production line.

How does the machine handle production errors or jams?

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Can I add auxiliary equipment like a date coder or gas flushing device?

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Absolutely. The machine is designed with flexibility in mind. We offer multiple optional configurations to meet your production needs, including date coders, gas flushing devices (for extending product shelf life), hole punchers, product droppers, and material sorting conveyors.

 

About Us

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Why Choose Shengde Machinery (SED Pharma)?

We Are More Than a Supplier; We Are Your Pharmaceutical Process Partner

Deep Process Knowledge: Over 8 years focused on pharmaceutical equipment R&D. Our team has in-depth knowledge of pharmaceutical processes and compliance requirements (e.g., FDA, cGMP), ensuring equipment design aligns perfectly with your process.

Globally Proven Projects: Since our foundation in 2018, we have supplied 600+ equipment sets to over 300 pharmaceutical enterprises across 110+ countries and regions, applied in critical fields like injectables, API, and bioengineering.

End-to-End Customization: We provide a one-stop solution from concept design and equipment customization (for special containers/materials) to installation/commissioning (FAT/SAT) and process validation support (IQ/OQ/PQ).

Worry-Free After-Sales Support:

24/7 multilingual online technical support.

On-site maintenance services available in North America.

Remote debugging and operational guidance.

Comprehensive operation manuals and training videos.

 

Our Factory

 

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Workshop

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Polishing

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Installing

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Testing

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Assembly

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Take Action & Get Your Customized Solution

Whether you are upgrading an existing line or planning a new project, our engineering team is ready to provide free technical consultation and a customized solution. Share your product samples and production parameters, and we will conduct a simulation test and provide a detailed proposal.

Match the Optimal Inspection Solution to Your Production Line

 

Certifications

 

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Exhibitions

 

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SUPPLY SIDE WEST

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PHARMEDI VIETNAM

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GPMT in Guiyang

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CPHI in Shanghai

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PHARMA ASIA
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CIPM IN Xiamen
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CIPM IN Qingdao
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CIPM IN Guangzhou

 

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