Syringe Filling Machine Automatic

Reliable Aseptic Filling Solutions for Pharmaceutical Precision

 

The SED-1YGF-K by Shengde Machinery is an automated, high-precision aseptic packaging system specifically engineered for pre-filled syringes (PFS). Designed to meet the rigorous demands of modern pharmaceutical manufacturing, this equipment integrates filling and stoppering into a single, seamless process. It provides a sterile, efficient, and stable solution for both aqueous and viscous liquid products, ensuring your production line remains compliant and productive.

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✔ High Filling Accuracy (≤ ±1%)

A precision ceramic piston pump ensures stable and repeatable dosing, reducing product loss and improving batch consistency.

✔ Vacuum Filling Technology (No Air Bubbles)

The vacuum system removes trapped air during filling, ensuring complete filling without foaming or liquid splashing-critical for injectable drug quality.

✔ Vacuum Stoppering System

Stoppering is performed under vacuum conditions, ensuring tight sealing while minimizing friction and particle generation.

✔ GMP-Compliant Hygienic Design

• SUS304 stainless steel frame
• SUS316L product contact parts
• Medical-grade silicone components
• No dead corners for easy cleaning
• Designed for pharmaceutical-grade cleanroom environments.

✔ Fully Automated & Stable Operation

• PLC control system with HMI interface
• Servo motor synchronized motion control
• Real-time monitoring and fault alarm system
• Reduced operator dependency

✔ Flexible Integration for Modern Production Lines

The SED-1YGF-K is designed with modular flexibility, allowing it to operate as a standalone unit or be integrated into a complete production line.

It can be connected with:

• Nest de-nester machines
• Rod insertion machines
• Labeling systems
• Visual inspection machines

This makes it suitable for both small-scale production and fully automated pharmaceutical manufacturing lines.

Optional laminar airflow (Class 100) system is available for higher aseptic requirements.

This syringe filling machine is suitable for filling:

• Aqueous solutions
• Viscous formulations
• Injectable pharmaceuticals
• Biologics and vaccines
• Gel-based products

 

Compatible syringe sizes:
0.5ml / 1ml / 2.25ml / 3ml / 5ml / 10ml / 20ml

 

 

Why Choose Shengde Machinery (SED Pharma)?

We Are More Than a Supplier; We Are Your Pharmaceutical Process Partner 

• Deep Process Knowledge: Over 8 years focused on pharmaceutical equipment R&D. Our team has in-depth knowledge of pharmaceutical processes and compliance requirements (e.g., FDA, cGMP), ensuring equipment design aligns perfectly with your process.
• Globally Proven Projects: Since our foundation in 2018, we have supplied 600+ equipment sets to over 300 pharmaceutical enterprises across 110+ countries and regions, applied in critical fields like injectables, API, and bioengineering.
• End-to-End Customization: We provide a one-stop solution from concept design and equipment customization (for special containers/materials) to installation/commissioning (FAT/SAT) and process validation support (IQ/OQ/PQ).

Worry-Free After-Sales Support:

1. 24/7 multilingual online technical support.
2. On-site maintenance services available in North America.
3. Remote debugging and operational guidance.
4. Comprehensive operation manuals and training videos.