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Products Description
The SED-1YGFP-K is an automatic filling and capping machine for prefilled plastic syringes. The new-version model combines the filling and capping stages in a modular unit. It brings metered filling, cap orientation and cap application together for the preparation of filled plastic syringes. Different plastic syringe types can be accommodated, with customization available for special formats.
Metered filling and cap handling
A ceramic plunger pump delivers the product for quantitative filling. The machine fills through the syringe tip, an approach intended to help expel air from the barrel during filling. The applicable product types and syringe range are listed in the specification table.
The automatic operating sequence includes filling, arranging the caps and applying them to the syringes. The cap-handling arrangement uses a vibrating bowl for sorting and transfer. Synchronized movements are driven by servo motors, coordinating the machine stations during operation.
Operation and fault indication
A programmable controller manages motor operation. The operator interface displays the operating status of the stations in real time. If a fault occurs, the system provides an alarm and indicates its location, helping the operator identify the affected station.
The machine offers a choice of filling doses and filling modes. The filling arrangement must be selected for the intended syringe and product.
Modular configuration
The modular design supports installation as a standalone machine or connection with other production equipment. The documented line arrangement can include feeding, assembly, rod insertion and labeling equipment. These connected units are separate items in the production configuration.
A laminar-flow hood is available as an option for local clean-air coverage above the working area. The optional hood supplies filtered air in a vertical flow over the process area. Its selection should correspond to the required machine configuration.
The product photograph shows an equipped configuration with optional automatic feeding equipment and a laminar-flow hood. These accessories are identified as options and should be specified when selecting the machine. The main machine specifications are presented below, separately from the optional configuration.
Products Specification
| Parameter | Specification |
|---|---|
| Model | SED-1YGFP-K |
| Version | New version |
| Applicable products | Aqueous liquids and pastes |
| Applicable syringe capacity | 0.5–80 mL |
| Filling needles | 1 |
| Production capacity | 2,200–2,600 syringes/hour |
| Total power | 3 kW |
| Supply voltage | 380 V / 220 V |
| Supply frequency | 50–60 Hz |
| Compressed-air pressure | 0.55–0.75 MPa |
| Overall dimensions (L × W × H) | 1230 × 850 × 1800 mm |
| Equipment weight | 500 kg |
| Exterior surface material | AISI 304 stainless steel |
| Product-contact materials | AISI 316L stainless steel and medical silicone rubber |
| Optional equipment | Automatic feeding system and laminar-flow hood |
| Optional hood cleanliness designation | Class 100 (optional hood) |
Features
- Automatic metered filling, cap orientation and cap application for plastic syringes.
- Ceramic plunger pump for quantitative product delivery.
- Filling through the syringe tip to help remove air from the barrel.
- Servo-driven synchronized movements.
- Operator interface with station-status monitoring, fault alarms and location indication.
- Modular arrangement for standalone operation or connection to a production line.
- Optional automatic feeding equipment and laminar-flow hood.
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