How To Improve The Filling Quality Of Capsule Filling Machine? What Is The System Design Method

Jan 05, 2023

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How to improve the filling quality of capsule filling machine? What is the system design method
Capsule filling machine is a machine used to produce capsule drugs. It can be used to produce capsule drugs. How can we improve the efficiency of its use? What we need to do is to ensure the turning and separation stations, filling stations and locking stations. So, what is the system design method?
1. Capsule turning and separation station
It is a mechanism for feeding and separating capsules in the capsule room. Its purpose is to feed capsules into the module and separate the capsule body and capsule cap, so as to facilitate the filling of drugs in the next step.
However, problems may occur in this station, including poor separation, flying cap, etc. In order to avoid these problems, we need to purchase from a regular manufacturer and ensure that the inspection is qualified.
2. Filling station
This station mainly controls the filling weight of capsule contents. The main common problem is that the filling weight is unstable.
The reasons mainly include three aspects: First, the metering disk is not well aligned with the lower module, which makes the weight of some finished capsules always light. Technicians pointed out that it is not easy to find the problems here. Users should assemble the equipment before production and do a good job of centering here when debugging the equipment.
Second, the gap between the spacer block on the metering disk and the metering disk is too large, which makes the drug flow into the metering hole through the gap during filling, causing the weight of the capsule to be too large.
3. Waste Capsule Rejection Station
The function of this station is to discharge the capsules with poor separation from the above stations. Technicians said that the key here is to adjust the size of vacuum negative pressure, both to ensure that all the unseparated capsules can be removed, and not to suck away the capsule cap in the upper module.
4. Capsule Locking Station
This station is used to sleeve the filled capsule body and capsule cap, which is an important step for capsule filling.
Common problems in this station include: capsule insertion and splitting, mainly due to poor alignment of upper and lower modules, when the capsule is locked, the capsule body and capsule cap are not on the same centerline, causing damage to the capsule body or capsule cap; The locking state is poor, including capsule shrunk head, capsule damage, separation of finished capsule body and capsule cap.