Milk Powder Spray Drying

Milk Powder Spray Drying

The SED-100PG-I Centrifugal Spray Drying Milk Powder Production Line is a professional-grade, fully integrated system designed for the conversion of liquid milk into high-purity powder. Engineered with a "Concentration + Spray Drying" dual-stage process, this line first removes 65% of water via vacuum evaporation before atomization, significantly reducing energy consumption while preserving the nutritional integrity of the dairy proteins. Featuring 304 stainless steel construction with mirror polishing (Ra≤0.8μm) and a smart PLC-controlled centrifugal atomizer, it delivers a water evaporation capacity of 100kg/h, ensuring consistent particle size, excellent solubility, and full compliance with international food safety standards.
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Description

Hangzhou Shengde Machinery Co., Ltd. is one of the most professional manufacturers and suppliers of milk powder spray drying in China. Welcome to wholesale customized milk powder spray drying at competitive price from our factory. Contact us for cheap products and discount information.

 

 

Products Description

The SED-100PG-I Centrifugal Spray Drying Milk Powder Production Line is a professional-grade, fully integrated system designed for the conversion of liquid milk into high-purity powder. Engineered with a "Concentration + Spray Drying" dual-stage process, this line first removes 65% of water via vacuum evaporation before atomization, significantly reducing energy consumption while preserving the nutritional integrity of the dairy proteins. Featuring 304 stainless steel construction with mirror polishing (Ra≤0.8μm) and a smart PLC-controlled centrifugal atomizer, it delivers a water evaporation capacity of 100kg/h, ensuring consistent particle size, excellent solubility, and full compliance with international food safety standards.

 

Solving Industry Pain Points

 

1. Product Solubility & Uniformity

Many spray dryers produce uneven particles that clump. Our centrifugal atomizer uses variable frequency control to create consistent droplets, ensuring excellent flowability and instant solubility.

2. Strict Hygiene Compliance

To prevent contamination, the SED-100PG-I Centrifugal Spray Drying Milk Powder Production Line features a high-efficiency air filtration system (0.3μm, efficiency $\ge 99.99%$) and full 304 stainless steel construction.

3. Energy Efficiency

By utilizing a dual-stage heating system (Steam Heat Exchanger + Electric Compensation), we optimize thermal efficiency, significantly reducing operational costs per kilogram of powder.

4. Operational Safety

Industrial safety is paramount. The drying chamber is equipped with explosion-relief ports and pneumatic hammers to prevent powder buildup and mitigate pressure risks.

Products Specification

 

Model

SED-100PG-I

Drying Chamber

Ø3140 × H3219 mm

Spray Drying Tower

Ø3300 × H7700 mm

Operating Temperature

Inlet 160–250°C / Outlet 95°C

Water Evaporation Capacity

100 kg H₂O/h

Atomizer Cooling Water

100 L/h

Compressed Air Consumption

0.2–0.7 MPa, 1.8 m³/min

Installed Power

380V/220V, 110.75 kW

System Noise

≤75 dB (induced draft fan installed with sound insulation)

Workshop Levelness

3/1000 – 5/1000

 

Production Workflow: From Raw Milk to Finished Powder
 

Concentration: Raw milk is concentrated to 45% solids to improve quality and reduce drying costs.

 

Atomization: The concentrated liquid is dispersed into microscopic droplets.

 

Drying: High-temperature filtered air evaporates 95-98% of moisture instantly (within seconds).

 

Collection: Dual cyclones ensure maximum powder recovery with minimal waste.

Expertise, Engineering, and Global Support (EEAT)

 

As a specialized manufacturer, SED Pharma provides more than just machinery; we provide engineered success:

 

  • Factory-Direct Manufacturing: All equipment is built in our own facility, ensuring rigorous quality control over every weld and component.
  • Full Documentation: We provide comprehensive IQ/OQ protocols, material reports, electrical schematics, and bilingual operation manuals.
  • Installation & Training: Our engineers provide on-site guidance and a 3-day intensive training program for your operators.
  • After-Sales Commitment: 12-month warranty with 24/7 technical support and lifelong maintenance at cost-price for spare parts.
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Frequently Asked Questions (FAQ)

Can this system handle different types of milk (e.g., Whole, Skimmed, or Sweetened)?

Yes. The PLC allows you to adjust the concentration and temperature parameters to suit different fat and sugar contents, ensuring the powder characteristics meet your specific product standards.

How do you prevent powder from sticking to the inner walls of the chamber?

We use a 55-degree steep cone design and have strategically installed 10 pneumatic hammers (SK60 and SK40) that use pulse-tapping to ensure powder is continuously discharged.

What are the requirements for installation?

The system requires a level ground (3/1000 to 5/1000 levelness). The buyer is responsible for providing utilities (water, electricity, and compressed air) to the specified connection points, while SED PHARMA provides the installation blueprints and technical supervision.

Is the system automated?

The SED-100PG-I is fully controlled via a PLC and 10-inch touch screen. It features interlocking safety systems (e.g., the pump won't start unless the atomizer is running) and automatic temperature regulation.

About Us

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Why Choose Shengde Machinery (SED Pharma)?

We Are More Than a Supplier; We Are Your Pharmaceutical Process Partner

Deep Process Knowledge: Over 20 years focused on pharmaceutical equipment R&D. Our team has in-depth knowledge of pharmaceutical processes and compliance requirements (e.g., FDA, cGMP), ensuring equipment design aligns perfectly with your process.

Globally Proven Projects: Since our foundation in 2012, we have supplied 600+ equipment sets to over 180 pharmaceutical enterprises across 20+ countries and regions, applied in critical fields like injectables, API, and bioengineering.

End-to-End Customization: We provide a one-stop solution from concept design and equipment customization (for special containers/materials) to installation/commissioning (FAT/SAT) and process validation support (IQ/OQ/PQ).

Worry-Free After-Sales Support:

24/7 multilingual online technical support.

On-site maintenance services available in North America.

Remote debugging and operational guidance.

Comprehensive operation manuals and training videos.

 

Our Factory

 

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Workshop

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Workshop

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Workshop

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Workshop

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Polishing

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Installing

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Testing

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Assembly

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Take Action & Get Your Customized Solution

Whether you are upgrading an existing line or planning a new project, our engineering team is ready to provide free technical consultation and a customized solution. Share your product samples and production parameters, and we will conduct a simulation test and provide a detailed proposal.

Match the Optimal Inspection Solution to Your Production Line

 

Certifications

 

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Exhibitions

 

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SUPPLY SIDE WEST

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PHARMEDI VIETNAM

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GPMT in Guiyang

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CPHI in Shanghai

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PHARMA ASIA
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CIPM IN Xiamen
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CIPM IN Qingdao
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CIPM IN Guangzhou

 

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